CONTINUOUS AND STABLE SYSTEM OPERATION
Gas-solid Separation System is an advanced filtration solution designed to efficiently remove solid particles, dust, and impurities from gas streams. By combining high-efficiency separation technologies with optimized process design, the system ensures clean gas quality, protects downstream equipment, and improves the reliability of industrial processes.
UNITE FILTER provides customized gas-solid separation solutions for various industrial applications, including natural gas processing, petrochemical, chemical production, power generation, and industrial gas systems. The system is engineered to handle different operating conditions, gas compositions, flow rates, and particle removal requirements.
Through technologies such as cyclone separation, cartridge filtration, coalescing filtration, and high-efficiency gas filters, the Gas-solid Separation System achieves excellent particle removal performance with low pressure drop, stable operation, and extended service life.
1. Exceptional High-Temperature Resistance and Thermal Shock Stability
Adaptability to Extreme Environments: The system is capable of operating stably over extended periods in high-temperature environments ranging from 400°C to 1000°C (or even higher) without undergoing deformation or structural failure.
2. High-Precision Filtration and Separation Efficiency
Sub-Micron Particle Capture: Capable of effectively removing fine dust particles with diameters smaller than 1μm from gas streams; outlet dust concentrations can be reduced to as low as 5 mg/Nm³—or even below 1 mg/Nm³—thereby meeting stringent environmental protection and emission reduction standards.
3. High Integration and Intelligent Control
Modular Design: Featuring a compact structure and a small footprint, the system allows for flexible scalability (via parallel modular expansion) to accommodate varying gas processing volumes.
4. Significant Economic and Environmental Benefits
Resource Recovery: Capable of efficiently recovering valuable dust particles (such as precious metal catalysts or chemical raw materials) from high-temperature flue gas, thereby generating direct economic returns.
Continuous Dust Removal: Provides continuous dust removal in various industrial applications, handling high-concentration dust at high filtration speeds while maintaining constant system operating resistance;
Compact Design: Unique modular design allows for installation inconfined spaces;
Filter Element Distribution Design: Grouped arrangement provides a larger filtration area and increases the space between filter elements, minimizing the chance of "bridging";
High Temperature and High Pressure Resistance: Withstands temperatures up to 800℃ and pressures up to 1500 LB;
Ultra-Sealed: The entire filtration system can be completely sealed for handling hazardous media, and nitrogen purging can be performed online during pulse jet cleaning;
Versatility: Can be equipped with different filter materials to handle various dust removal and gas-solid recovery applications;
| Parameter | FC-G-426 | FC-G-530 | FC-G-550 | FC-G-600 | FC-G-650 | FC-G-700 | FC-G-800 | FC-G-900 | FC-G-1000 | FC-G-1200 | FC-G-1400 | FC-G-1600 | FC-G-1800 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Filter Spec | L=1000 | L=1000 | L=1000 | L=1000 | L=1000 | L=1000 | L=1000 | L=1500 | L=1500 | L=1500 | L=2000 | L=2000 | L=2000 |
| Volume | 0.26 | 0.42 | 0.52 | 0.63 | 0.73 | 0.87 | 1.2 | 2.0 | 2.6 | 3.93 | 6.69 | 9.27 | 12.4 |
| Weight (KG) | 350 | 500 | 560 | 620 | 800 | 950 | 1250 | 1600 | 2200 | 3100 | 5000 | 7000 | 9300 |
| φD(mm) | 406 | 508 | 550 | 600 | 650 | 700 | 800 | 900 | 1000 | 1200 | 1400 | 1600 | 1800 |
| H(mm) | 2530 | 2700 | 2900 | 2980 | 3015 | 3035 | 3250 | 4100 | 4250 | 4650 | 5630 | 6000 | 6300 |
| H1(mm) | 2250 | 2350 | 2550 | 2650 | 2650 | 2650 | 2800 | 3500 | 3650 | 4050 | 4850 | 5200 | 5400 |
| H2(mm) | 1300 | 1500 | 1800 | 1800 | 2000 | 2000 | 2100 | 2200 | 2500 | 2800 | 3500 | 3800 | 4000 |
| H3(mm) | 800 | 900 | 950 | 1000 | 1050 | 1050 | 1150 | 1250 | 1350 | 1600 | 1780 | 2000 | 2050 |
| H4(mm) | 350 | 400 | 400 | 450 | 450 | 450 | 450 | 500 | 500 | 600 | 600 | 600 | 600 |
| L1(mm) | 330 | 380 | 410 | 450 | 475 | 500 | 550 | 620 | 670 | 780 | 880 | 980 | 1080 |
| L2(mm) | 700 | 800 | 800 | 800 | 825 | 850 | 1000 | 1050 | 1100 | 1200 | 1300 | 1400 | 1500 |
| L3(mm) | 620 | 720 | 750 | 800 | 950 | 1000 | 1100 | 1250 | 1350 | 1550 | 1950 | 2150 | 2350 |
| Pressure Gauge Port | CL / 1/4" Male Thread / M20×1.5 Male Thread (With Ball Valve and Pressure Gauge) | ||||||||||||
A Gas-solid Separation System is an industrial process system designed to remove solid particles such as dust, ash, or fine particulates from gas streams. It ensures cleaner gas output and protects downstream equipment from contamination and wear.
The system typically uses mechanisms such as cyclonic force, filtration, inertial separation, or gravity settling. Gas enters the separator, and solid particles are separated based on size, density, and flow dynamics before clean gas is discharged.
Common technologies include cyclone separators, bag filters, cartridge filters, electrostatic precipitators, and multi-stage separation systems combining different principles for higher efficiency.
These systems are widely used in petrochemical, chemical processing, cement production, metallurgy, power plants, pharmaceuticals, and environmental protection industries where dust control and gas purification are required.
Key advantages include improved air quality, protection of downstream equipment, reduced maintenance costs, higher process efficiency, and compliance with environmental emission standards.
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